Custom Mailer Box
Elevate your unboxing experience with custom mailer boxes made by Woopak, backed by one-stop packaging and printing solutions to grow your brand.
Upgrade Your Packaging with Eco-friendly Custom Mailer Box
Woopak’s custom mailer boxes are designed to elevate brand identity, protect products in transit, and deliver a memorable unboxing experience, all while supporting your sustainability goals. We offer full customization in size, structure, and surface finishes using eco-conscious materials such as recycled corrugated board and FSC-certified kraft paper, helping brands reduce their environmental footprint without compromising on performance or aesthetics.
With advanced die-cutting, offset and digital printing systems, and automated production lines, Woopak combines precision manufacturing with flexible order volumes and fast global delivery. Backed by years of experience and strict ISO9001 and FSC-certified quality control systems, we ensure every box meets global environmental and performance standards.
As a one-stop packaging and printing solution provider, Woopak simplifies your supply chain with end-to-end services, from concept development and prototyping to final production and shipping.
Explore our Regular Mailer Box Styles
Woopak offers a full range of custom mailer packaging options, including Standard Mailer Boxes, Economy Mailer Boxes, Mailer Boxes with Adhesive, Shipping Cartons, Zipper Shipping Cartons, and Folding Cartons. Each style is engineered for specific shipping, branding, and budget needs.
Custom Standard Mailer Box
Make a statement with our custom mailer boxes that combine functionality and aesthetics.
Custom Economy Mailer Box
Enhance your brand’s image with our custom economy mailer boxes that strike the perfect balance between affordability and elegance.
Custom Mailer Box with Adhesive
Our custom mailer boxes with adhesive offer a secure seal and a visually captivating design.
Custom Shipping Carton
From sleek and stylish designs to personalized branding, these cartons ensure your products arrive in style. Shipping has never been so extraordinary.
Custom Shipping Carton with Zipper
Simplify your shipping process with our absorbing custom shipping cartons equipped with adhesive closures.
Custom Folding Cartons
Be creative with your retail product packaging at no extra cost.
Experience the boundless possibilities of customization
Upgrade your customized mailer box with special finishes and logo processes. We are here to create a lasting unboxing impression for your customers. With Woopak, you are able to customize the tube size, printing, and material to be tailored to your brand.
Choose the Customized Mailer Box Sizes
We produce your custom mailer box in the exact size you need within the following ranges:
| Length, Width and Height | Sizes |
|---|---|
| Length | 8cm– 60cm |
| Width | 6cm – 50cm |
| Height | 2.5cm – 18cm |
There are three types of flute thickness to choose from:
| Corrugated Paper Type | Thickness |
|---|---|
| B-Flute Corrugated Cardboard | 2.1-3.0mm |
| E-Flute Corrugated Cardboard | 1.0-1.8mm |
| F-Flute Corrugated Cardboard | 0.75mm |
Get Your Customized Mailer Box in few Steps
Find the right packaging solution for your needs by exploring our selection of packaging solutions
All-in-one solution to Custom Your Mailer Box
MOQ from 300 units
Our mailer box customization Minimums start from 300 units per size or style.
Sustainability
Recycle cardboard combine with water-based ink make eco-friendly packaging come to reality.
Durability
The corrugated cardboard is well-made, and our dedicated packaging experts will match the suitable flute thicknesses.
Application
Popular as e-commerce boxes, subscription boxes, gift packaging boxes, also shipping cartons.
For E-commerce & DTC Brands – We help you scale with flexible packaging solutions
Online brands need packaging that’s fast to produce, easy to ship, and impressive to unbox. Our custom mailer boxes are designed for e-commerce, lightweight yet strong, print-ready, and optimized for courier delivery.
Whether you’re shipping clothing, beauty products, or gifts, we help you lower logistics costs while keeping your brand presentation consistent across every order.
For Subscription & Lifestyle Goods – We help you maintain consistent quality and steady supply
Subscription businesses rely on dependable packaging month after month. We provide mailer boxes with stable quality, accurate color control, and strong structural durability to ensure every box is delivered perfectly.
From magnetic or foldable designs to eco-friendly options, our production system guarantees consistent supply and smooth delivery, helping you focus on customer retention, not packaging worries.
For Corporate & Premium Projects – We help you stand out with refined craftsmanship
Corporate gifts and premium product lines demand packaging that speaks sophistication. We create high-end mailer boxes with custom inserts, textured paper, foil stamping, and elegant closures to elevate your presentation.
Whether it’s a brand collaboration, PR kit, or luxury product launch, our engineering team ensures precision finish, secure fit, and lasting visual impact that strengthens your brand image.
Custom Mailer Box FAQs
What's your minimum order quantity (MOQ)?
Our standard MOQ is 500 pieces, but we can do smaller runs for testing or new launches.
Can I get a sample before placing a full order?
Absolutely. We offer both blank and custom-printed samples. It’s a great way to check the quality before committing.
How long does production usually take?
For most orders, production takes 10–15 working days after confirming the artwork. Rush orders? We’ll try our best.
Do you offer design support or dieline templates?
Yes! We’ll send you a dieline template, and our team can assist with artwork setup if needed.
Can I print inside and outside the box?
Yes, both inside and outside printing are available. It’s a great way to enhance your unboxing experience.
What kind of files do you need for printing?
We prefer vector files like AI, PDF, or EPS. Make sure text is outlined and images are high resolution (300dpi+).
Do you ship internationally?
Yes, we ship worldwide by air or sea. Just tell us your location and we’ll recommend the best option.
How are the boxes packed for shipping?
We flat-pack all mailer boxes to save space and reduce shipping costs. Assembly is easy and tool-free.
Can I reorder the same design later?
Definitely. We keep your print files on hand, so reorders are simple, just tell us the quantity and we’ll get it going.
Start Your Mailer Box Packaging Journey With PackFancy
After we received your inquiry, our packaging specialist will get back to you ASAP!